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LED lamp manufacturing technology. Companies with a full production cycle

The LED industry in our country is just beginning to develop. Its dynamic growth is observed, but, despite this, the standards and rules for the production of these products have not yet been determined. It will take more than one year to develop and approve them. Nevertheless, the production of LEDs in our country exists. The release process itself is quite complicated. Organization of the project requires large investments. Let's take a look at what it takes today.

  • How to start manufacturing LEDs?
  • How much money do you need to start a business?
  • Manufacturing technology of LED lamps
  • How much can you earn
  • How to choose equipment
  • What OKVED must be specified for the production of LED lamps
  • What documents are needed to open
  • What taxation system to choose for the production of LED lamps
  • Do I need permission to open

LED lamps are a source of light that saves energy. They were invented in the late 80s of the last century. However, they began to be used in everyday life relatively recently.

Led lamp is an electronic device that consists of a board with LEDs, a device for changing the current and a cooling element. Engineers have long failed to achieve white radiation from LEDs. Recently, by mixing other colors, the desired effect was obtained. From a business point of view, LED products, including LEDs, are a fairly good choice. The population has already realized that they can save energy consumption in the apartment.

Technology for the production of LEDs.

At the first stage, such an enterprise will have to overcome difficult competition with Chinese products. They are usually cheaper than our counterparts. However, marketers predict success for our enterprises as well. Especially those that will work, use new technologies and scientific achievements, in particular for the production of led lamps.

Already today there are enterprises that have mastered the process of producing LEDs. But with companies that produce led lamps, the situation is worse. Our country has all the raw materials that are needed for lamps. Among them are metals, "conductor" materials, pure gases, phosphors, and substrates. However, the assembly itself often goes beyond it. Nevertheless, experts believe that our analogues have a great prospect of ousting Chinese goods. This is possible due to quality.

How to start manufacturing LEDs?

To organize the production of LEDs, you need a building with a total area of ​​at least 3.5 thousand sq.m. If we talk only about the assembly area, then 200 sq.m. is enough for this. All rooms must be equipped with ventilation systems. The main thing in the production of electronic products is cleanliness. Most likely, the workshops will need to be renovated in order to achieve perfect cleanliness in the future. Any particles of dirt and dust that enter the premises significantly reduce the quality.

Manufacture of LED lighting devices.

How much money do you need to start a business?

In addition to the workshop, it is necessary to allocate warehouses, a site for the acceptance and control of products and offices. The easiest business option is an enterprise where led lamps will only be assembled. Basic investments in this project will amount to about 5 million rubles. Experts determine the profitability of the business at the level of 130%. The payback period for such a mini-plant is about two years. All these indicators can only be achieved if all led products are fully sold. As a result, the following calculations are obtained.

When planning sales and determining pricing policy, it should be borne in mind that the cost of your products will always be higher than goods from China. This is due to the high cost of labor. The Chinese save a lot due to this item of expenditure. Only their undeniable quality and reliable equipment for the production of LEDs will help our LED products to securely gain a foothold in the market.

Manufacturing technology of LED lamps

The technology of their manufacture is laborious. You need to be a specialist in this field in order to competently build the whole process and plan activities. There are several working steps:

Silicon wafers, which are obtained from crystals grown under special conditions, are quite difficult to produce. This requires special and expensive equipment. Its purchase and installation cost millions of dollars. Therefore, for small and medium-sized businesses, you can limit yourself to a factory. It is on it that led diode lamps are assembled.

New generation LED lamps.

There are several typical designs of led modules for lamps. They differ in die design, die body interface, and lens design. Most often, modules are used that are suitable for easy installation. Even today, they produce LED modules that are mounted immediately on the board.

The main problem with the operation of led devices is their overheating. Therefore, one of the main tasks is to ensure reliable heat dissipation in the product. Today there is no need to "reinvent the wheel". Most standard products can be made under license. New technologies allow the production of new led - devices that can be easily replaced if necessary.

From the equipment to start the line, you will need such devices as:

  • equipment for measuring and controlling the parameters of finished products;
  • assembly tools and equipment;
  • add. tools, furniture and equipment.

It is customary to purchase the entire assembly line from one supplier. It will be easier to maintain and repair. Chinese equipment is also suitable for starting a business. Its base price is about 10 million rubles. You can save money by buying used equipment. The main thing is to check that it is in working order and has not fully exhausted its resource. The more the line will work in automatic mode, the fewer personnel will be needed to service it.

Since we are talking about a small, but full-fledged production, we need to recruit staff. In addition to the workers, a technologist and a chief engineer will be needed. Be sure to have an accountant and specialists in the procurement and marketing of finished products. It's never worth saving on good shots. And even more so for the organization of complex production.

Thus, we can say that such projects, despite the impressive volumes and costs, give high incomes and provide a quick payback. Therefore, today it is this type of business that occupies the first positions in the rating of demand for business ideas. Moreover, as experience shows, a Russian person loves risk, which then brings good profits and a very secure future.

How much can you earn

Before talking about making money on LED lamps, it should be noted that the minimum payback period for this area is a year. Depending on the correct organization of production and marketing of finished products, the payback period can be increased.

How to choose equipment

The purchase of the necessary equipment is the most significant part of the cost of funds for opening even a small production of LED lamps. Here you will need:

  • crystal growing equipment;
  • testing equipment;
  • product assembly equipment, etc.

What OKVED must be specified for the production of LED lamps

When applying for registration as an individual entrepreneur or a limited liability company, we indicate code 27.40, which includes activities directly related to the production of electric lamps, as well as the manufacture of lighting equipment.

What documents are needed to open

When opening small production facilities, it is best to register as an individual entrepreneur. To do this, an application and a photocopy of the passport are submitted to the registration authority, information on the identification number is provided and a state fee is paid for the consideration of documents.

For legal entities, a more impressive package of documents is provided. In addition to the above, you will additionally need to provide the Charter and the decision of the shareholders, the legal address and information about the director, chief accountant. The address where the production areas are located is indicated as the legal address.

What taxation system to choose for the production of LED lamps

When choosing a system for paying taxes, we focus on simplification. It will minimize tax deductions. When providing supporting documents on production costs, the amount of tax will be 15% of net profit. If such documents are not provided, then the tax fee will be 6% of the total income.

Do I need permission to open

The production of LED lamps requires mandatory certification. In addition to the named document, permission is required from the sanitary and epidemiological station on compliance with hygienic standards in production, as well as on the safety of products. In addition, their fire inspectorate needs permission that the facility complies with fire safety regulations.

LED lamps can be used for home, street or industrial lighting, illumination of house facades, fountains or pools, illuminated advertising. Particularly interesting interior lamps.

They are ceiling, wall or furniture. With their help, you can correctly place accents in the interior, create a cozy and comfortable atmosphere. Therefore, the production of LED lamps is quite profitable.

The popularity of lighting systems

Lamps can be turned on in a certain order, highlighting the functional areas in the room. Zoning space is now in vogue. In addition, given the cost of real estate, every square meter counts, and the division of the premises into zones is simply necessary.

There is also the possibility to adjust the intensity of the lighting. Interior designers love to work with LED backlighting, as there is room for fantasy to roam. In addition, LEDs on cars are also very popular.

This is an environmentally friendly light source, since the LED lamp does not contain mercury, does not have ultraviolet and infrared radiation, and consumes little electricity. And if saving the planet for some consumers is something abstract, then saving money is already a more real, weighty argument. In addition, an LED lamp can last up to 100 thousand hours, and an incandescent lamp - up to 4 thousand hours. Durability, vibration resistance, no flicker, modern design are also undoubted advantages of LED lamps.

Investors are interested in this field of activity

The production of LED lamps is now incredibly interesting for investors. The reason for this lies in the presidential decree, which spoke about increasing energy efficiency, or, more simply, about switching to energy-saving technologies. Some restrictions have been introduced on the sale of incandescent lamps, and in the future they will be completely removed from sale.

Create your own business

Thus, now is the time to set up an enterprise and set up the production of LED lamps. With the right approach, this type of entrepreneurial activity is a very profitable business in the near future. Especially considering the fact that scientists have solved the problem of the white light of LEDs. According to market analysts, already in 2015 the share of LED lamps in total sales of energy-saving lighting will reach 30% (in 2011, the market share of LED lamps is 10%).

Collection of documentation

In order to organize your own production of LED lamps, you need to collect, and most importantly, properly execute the documents. You will not get help from the state in this matter, since it simply does not support such a field of activity. It will take about two weeks to collect the documentation. You will need to spend about 10 thousand rubles. But you should understand that everything will depend on the region in which you decide to open your company.

How can lamps be produced?

If you want to open your own production of LED lamps, you can go in two ways: a full cycle or only assembly production.

In the first case, it will be extremely difficult to compete with Chinese manufacturers. You will have to invest a lot of money in such a business. Given the cost of equipment, rent, labor, it will not be possible to achieve any competitive cost of production.

Although there is always hope that the country's leadership will begin to take care of the domestic manufacturer and block the flow of low-quality, cheap goods from China. However, full-cycle LED production technology is not yet popular among entrepreneurs.

Purchase of raw materials

The assembly production option will require the purchase of boards, microcircuits, LEDs and soldering irons. The room for the assembly shop should be large enough (about 350 square meters for a shop with 10 assembly tables). It should provide good ventilation. You also need to rent storage facilities and make a stand to check the finished products.

Search for colleagues

The production of LED lamps will require approximately 10 assembly line employees, several sales managers, purchasing managers, marketers, and a good experienced accountant. Drivers, cleaners, packers, loaders are not required in the permanent staff.

Purchase of equipment for production

It will be necessary to purchase special assembly equipment for the production of LED lamps. Its cost will reach approximately 400 thousand rubles. But the equipment makes it possible to cut costs by hiring a minimum number of workers. Instead of, for example, 20 employees, you can hire only three adjusters who will monitor the condition of the production line.

To open a factory, you will need the soldering equipment needed to create printed circuit boards. You will also need a section of injection molding machines, with the help of which the production of cases will take place. It will be necessary to purchase a winding site. For more successful work, a CAD laboratory will be required.

Related decoration

You will have to think over the packaging and methods of promoting finished products. A third party will design the packaging, print and assemble the boxes for the fixtures. It is unprofitable to make a small circulation, so you need to be prepared for high packaging costs.

Marketing activities of the company

LED production should be well advertised. Promotion methods: company website, advertising in the press, on billboards, promotions in supermarkets, and so on. Typically, marketing costs are in the range of 1-5% of the sales volume. But this does not apply to the cost of bringing a new product to market. These costs are huge and do not pay off immediately.

Starting a business for the production of LED lamps does not require large financial investments. For this type of activity, it is not necessary to purchase expensive equipment, it is only necessary to purchase raw materials from which workers will make lamps. It includes:

  • fees;
  • LEDs;
  • microcircuits.

Both small enterprises and reputable manufacturers can engage in production.

Registration and organization of business

In order to open a business for the production of LED lamps from scratch, you should draw up high-quality documentation. The registration process is quite long, it takes up to 4 weeks, and its cost is about 14 thousand rubles.

Premises and equipment

For the manufacture of lamps, you can select any building. But for a high-quality production process, the premises will need to be completely re-equipped in order to comply with all the required conditions. They are as follows:

  1. For a small production plant, 200 sq. m. equipment will be installed on this area.
  2. The room must be kept sterile.
  3. The lamp assembly shop should be large in size.

It is unlikely that it will be possible to pick up a finished building where LED lamps have already been produced. Therefore, the repair and its alteration will cost another 1 million rubles.

The purchase of equipment for the production facility is a key cost item. It will not work to save on technical equipment, since as a result a large amount of marriage may occur.

All equipment can be purchased from one supplier, the main thing before buying is to carefully analyze the prices from different sellers and read the reviews of their customers.

You should also prepare:

  • assembly equipment;
  • optional equipment;
  • special tables;
  • lighting;
  • hand tools.

You can buy equipment for the workshop both from domestic manufacturers and foreign ones. Foreign machines have a higher quality, it is recommended to give preference to Japanese or Chinese brands.

When purchasing good equipment, the entrepreneur will be sure of the quality of the products and the smooth functioning of the workshop. You should choose a vendor with support when instrument problems occur.

You can buy used equipment, but the risk of equipment failure will be very high, which will make it difficult for the company to pay off.

Production technology

The production process is very complex, specialists must take into account many rules. When drawing up a business plan, attention should be paid to the issue of lamp manufacturing technology. If you are well versed in this issue, then it will be easier for you to competently plan the work of the enterprise, with knowledge of all the nuances.

The key stage in the manufacture of LED lamps is the growth of crystals in compliance with all conditions.

Opening the production of LED lamps is very difficult due to:

  • high cost of equipment;
  • lack of qualified employees for this area in the country;
  • difficulties in maintaining sterility in the plant.

For our country, a more profitable option would be to assemble finished products.

Staff

If an enterprise needs to produce up to 5,000 LED lamps, then a normal workflow will require:

  • shop workers;
  • chief technologist;
  • loader;
  • managers for the purchase of raw materials and marketing of finished products;
  • accountant;
  • supervisor.

If an entrepreneur decides to carry out production using mini-lines for the manufacture of LED lamps, then more workers should work in the workshop, because this type of line is not automated and requires manual labor.

Sales

The business will become profitable if the sale of products is of high quality. Most of the profit will be brought to the enterprise by wholesale customers. Based on this, it is necessary to make more efforts to attract large firms that purchase a large number of goods, among them:

  • transport companies;
  • industrial organizations;
  • outlets;
  • utility services.

At the start of the project, you can conduct a large-scale advertising campaign to attract the attention of a large number of future buyers to the company. Although your production is not of daily demand, sales of LED lamps in our country are not so developed and the majority of the population does not know about this product.

The financial component of the business

In order to start the production of lamps, it is necessary to properly draw up all the necessary documents for work. Business profitability can reach more than 100%.

Cost of opening and maintaining

In order to produce LED lamps, you need to invest a lot of money. Costs include:

  • purchase of equipment - 10 million rubles;
  • renovation of the premises - 800 thousand rubles;
  • registration of an LLC and paperwork - 200 thousand rubles;
  • preparation of the raw material base - 1 million rubles.

The total costs for starting a business are 12 million rubles. To attract investors or a banking organization, you should write a professionally drawn up business plan, which will describe the potential income of the organization and the profitability of the workshop.

Monthly costs include:

  • building rental - from 100 thousand rubles;
  • purchase of raw materials - from 1 million rubles;
  • remuneration of employees - from 240 thousand rubles;
  • other costs (taxation, depreciation, transportation, utility bills) - from 200 thousand rubles / month.

Size of future income

The profitability of this type of business is very high - from 200 to 500 thousand rubles per month. Most important point- to attract buyers. In most cases, competitors are only Chinese firms.

Domestic manufacturers are also in great demand, because there is more confidence in their work. There are not too many Russian-made enterprises, the niche has not yet been filled. Many regions do not have their own manufacturers at all.

Payback period

It is difficult to establish the production of LED lamps that generates income. But with a well-designed development strategy and having established the sale of goods, all costs can pay off within 5 years.

The manufacture of LED lamps is a cost-effective activity. There will always be demand for these products, because the niche is practically not filled, and most of the competitors are Chinese manufacturers, the credibility of which is very low. Buyers will give preference to domestic production, and your company will bring a high regular income.

Today, on every corner you can see a lot of different lanterns. In many ways, this is precisely LED lighting, which today is gaining more and more popularity in our country, and in the world as a whole. However, at the moment there is no need to talk about the complete dominance of diodes and the displacement of old-style light systems. It is not necessary only because the production of an LED is quite expensive, and mass production is almost impossible. However, experts agree that a massive transition from traditional light sources to solid-state ones (which are LEDs) is only a matter of time. LED manufacturing provides a number of advantages that are almost impossible to ignore.

At the moment, the LED is quite a revolutionary method of solving lighting problems. And, most likely, lighting technology is experiencing some rise, which will make lighting more affordable and economical. One of the American universities published the data of a curious study. So, it turned out that if humanity suddenly switched to LED lighting, then in 10 years it would be possible to save about 1 billion tons of oil, which is used to produce electricity. It is clear that this would cause a slight drop in prices in general. However, these are not all the benefits that we could expect.

LED production technology + video

As we noted above, today the production of LEDs has some difficulties associated with both the resource issue and the legal and regulatory one. In particular, since this type of lighting is quite new, no standard parameters have been developed that would be common to all manufacturers. The absence of such a framework can seriously affect both the quality of products and their safety. It is worth noting that, of course, work on the creation of uniform standards and rules for the production of this lighting is underway, however, they are still far from completion.


Now it is worth considering the stages of creating a light diode. At the first stage, a crystal is grown, which will reflect the light. The growth process is called organometallic epitaxy. During this process, a crystal is grown on top of another crystal. In order for the process to start, especially pure gases are needed, as well as many other elements that would stimulate the growth of the crystal. At this stage, manufacturers meet their first test. Equipment for the production of a crystal can cost up to 1.5 million euros, and the setup of this equipment can take years. At the second stage, it is necessary to make special chips from the resulting crystal, which should be several thousand. At this stage, more than a jeweler's work is needed to maintain the required thickness and composition of the chip.

The third step is called binning. In simple terms, during this process, chips are grouped according to their characteristics. Grouping should combine groups of chips with the most similar characteristics. They are defined separately, depending on the chip. The complexity of this process lies in the fact that it is extremely difficult to find at least two similar chips, so you have to create additional groups and highlight new similarity criteria. This is also not a one day process. Finally, the fourth stage. At this stage, it is necessary to correctly connect the groups of crystal chips with conductors, as well as outputs to electricity. At the same stage, the LED is combined within one housing.

Video how LEDs are made:

It is worth saying that manufacturers are extremely careful in choosing lenses and plastic that will break the diode beams.

LED Manufacturing Equipment

No less expensive than the production of the LEDs themselves is the equipment for their production. To grow crystals, it is necessary to have a special laboratory in which the correct temperature, humidity and lighting would be maintained. In addition, a machine that grows a crystal costs at least several hundred thousand dollars. So even at the first stage of production, the manufacturing company is already spending about a million dollars. The subsequent steps are mostly done by hand, so there will be no more millions of dollars spent. However, in order to hire specialists and provide them with normal laboratory conditions, it is also necessary to have a good material base. At the final stage, it is necessary to add all the resulting components, but this is also done mostly manually.

Special attention is paid to the development of computer software for the LED, which is necessary for the operation of thousands of chips, which we talked about above. At the moment, humanity has not been able to create a cheap and fast way to create an LED, so it's too early to talk about a revolution in lighting. Be that as it may, this does not prevent us from enjoying the wonderful color palette of these new “lamps”.

Production of LED lamps becomes more and more popular and expands every year more and more. LED lamps in our time are used almost everywhere - they are actively used both indoors and to create stylish illumination on city streets.

This is not surprising, because the life of an LED lamp is ten times higher than a fluorescent or conventional one. And with their help, it becomes possible to save money, since they consume much less electricity. Therefore, consumers are absolutely not embarrassed by the price, which is slightly higher than the price of an ordinary lamp - after all, the quality of operation and real savings have already been proven hundreds of times.

Modern technologies for the production of LED lamps

Modern technologies for the manufacture of LED lamps allow you to make really high-quality lamps. And Russia can also boast of its success, because it is not one step behind foreign manufacturers. Now Russians have the opportunity to buy reliable and high-quality lighting sources that meet all international standards, rather than buying imports from China or European countries.

LED lamps made in Russia meet the specific needs of consumers, have a relatively low price and quality that is not inferior to imported devices. The production of LED lamps in our country is developing exponentially, and this is clearly seen at such thematic exhibitions as "Electro".

A few years ago in Russia, in order to unite the efforts of LED manufacturers and maintain the quality level, a partnership of leading manufacturers was organized.

In Moscow, more than 15 years ago, engineers, scientists and specialists in the field of optoelectronics formed the Research and Production Center for Optoelectronic Devices, or SPC "OPTEL" for short.

The characteristics of the LEDs developed by this center are impressive, they can be seen on the official website of the company. The products of this center are presented at the annual Electro exhibition, and representatives of the center participate in thematic conferences, where everyone can get acquainted in detail with the products and technologies used.

The production of LED lamps is impossible to imagine without low-power models. A company from Veliky Novgorod ZAO Planeta-SID is engaged in the introduction and production of products of this type.

There are many options, thanks to which you can purchase LED lamps from Planeta-SID CJSC. There is already a choice, how many batches you need to buy, what type of lamps to choose. There should be no problems, the product is popular and the manufacturer always has it in stock.

One of the largest manufacturers of lighting products and LEDs in Russia is Proton OJSC from the city of Orel. It manufactures LED devices for marking helipads and runways, LED lamps for various needs of housing and communal services.

The Helvetica Krasnodar company specializes in the production of special LED tubes - LEDs for decorative lighting. They can be used in network boxes for illumination.

Such LED tubes have more than a hundred LEDs inside, with a power rating of 25mA. In the LU-PC-1W lamp, the light source is sufficiently powerful LEDs. These lamps are designed specifically for all types of lighting.

Modern realities and the future in the production of LED lamps

The market of this type of goods in our country today is undergoing a period of formation. Currently, in order to produce LED lighting systems, developers and manufacturers use 99% of imported raw materials and materials from abroad.

Approximately 40% of imports are products of the Cree brand, 30% are Chinese LEDs, 20% are Japanese LEDs, 10% are Lumileds and Osram.

But the influx of current investments in the production of LED lamps is gradually creating in Russia an entire infrastructure for the production of many types of LEDs.

Of course, there are still many shortcomings in this industry, since the market is in a state of formation, the base of regulations and rules has not been fully developed, there are no certified test centers yet, and most of the existing companies do not have sufficient experience. But all this is solvable.

Fortunately, a lot of attention is already being paid to these shortcomings, which is very pleasing.

Many events, seminars, conferences in the field of LED lighting systems are held in our country, one of which is the exhibition "Electro"

This year, as well as every year, Expocentre Fairgrounds can offer everyone to demonstrate their products, use the equipped area on the territory of the exhibition. This will help draw additional attention to the products of the visitors' companies.

Russian-made LED lamps

Russian-made LED lamps are a fairly popular product due to the competitive price and high quality. Every year at the exhibition "Electro" you can observe the development of this industry, and the formation of the domestic LED market.

The exhibition "Electro" only last year brought together more than a hundred representatives and guests in this segment, not ignoring the quality, and most importantly, the cheap segment of Russian energy lamps. They are gaining more and more popularity from year to year, both in our market and in other countries, including the CIS countries.

To all of the above, it should be added that Electro is the only exhibition with large-scale international participation, it is incommensurable with any analogue in Russia or other CIS countries. The exhibition is an excellent and effective platform for establishing business relations between manufacturers and suppliers, therefore it is in constant demand.

Who served as the "ideological inspirer" for the Russian manufacturer?

Initially, in 1993, Japanese craftsmen were the first to develop ultra-bright blue LEDs. Nichia has 7 factories in Japan, and subsidiaries are located in many countries such as the United States, Germany, Russia, India and others. In Russia, advanced models are being developed at this enterprise, and the experience of developers helps similar domestic firms to develop.

Osram Opto Semiconductors is also a major partner of all Russian LED factories. The company ranks second in the world in the production of optoelectronic semiconductors.

The main product of production is light diodes. However, in addition to this, they also produce high-power laser diodes, optical sensors, as well as various infrared components. All this serves as an excellent "platform" for expanding the experience of Russian manufacturers.

LED lamps made in China

Recently, many people are trying to make their lives as environmentally friendly as possible, bringing not only benefits to the world, but also convenience, as well as material benefits to themselves. One of the most striking examples of this is LED light bulbs.

In fact, this is a unique thing that guarantees not only economic benefits and is a powerful source of light, but also a unique ecological product. First of all, it is worth noting its availability and no harm to the environment compared to a conventional light bulb.

“LED lamps made in China” is a fairly popular request for everyone who wants to save money. In addition to environmental friendliness, such a light bulb has an extremely long service life, which is about 4-7 years. In addition, you benefit from energy savings as these products limit wasted energy as much as possible.

Just enter “LED lamps made in China” into the search engine, and choose exactly what is best for your particular case.

In addition, your attention is provided with a wide range of Chinese-made LEDs at the unique ELECTRO exhibition of the electrical industry.

All enterprises in the field of advanced electrotechnological technologies, including oil transformer manufacturers, who have repeatedly represented China abroad and have vast many years of experience in the field of production and sales in the electric power and electrotechnological fields, take part in the exhibition.

Also, manufacturers of oil-immersed transformers and other popular energy products from various countries, such as Germany, Slovakia, the Czech Republic, India, of course, Russia and others, are joining the exhibition, presenting all their long-term developments, from electricity generation to its final consumption.

Every year, many companies strive to get as close as possible to the ideal of all provided innovations, taking into account all the wishes of the wishes of customers.

Equipment for the production of LED lamps

The mass production of LED lamps as a business in Russia received an impetus for development after the release of the Federal Law "On Energy Saving". As a result, the equipment for the production of LED lamps also requires further modernization and upgrading.

The demand for LED equipment is growing every year. The use of such equipment has become almost ubiquitous: streets, parks, houses and offices. The rapid pace of market conquest is due to technical characteristics: the life of the LED lamp is much longer than the life of the fluorescent lamp and many times saves energy consumption.

Representatives of China, Japan, and Switzerland are among the main manufacturers of equipment for the production of LED lamps that have gained a foothold in this market.

Recently, Russia has also entered into a kind of "arms race" in the production of equipment for the production of LED products. Some Russian manufacturers of equipment for the production of LED products have entered the stage of active development.

But, as practice and statistics show, Russian entrepreneurs still give preference to foreign manufacturers and quite justifiably: equipment purchased, for example, in China will be much cheaper, but at the same time of sufficient quality. Today, Chinese equipment is used in all industries, and in woodworking, and in chemical, and in any other industry.

It is worth mentioning the qualifications of employees, because in an already established and proven production, employees have much more skills and mastery.

An important point: the process of manufacturing LEDs is cyclical, taking place in several stages. The finished product production line includes: high-precision LED testing equipment, assembly equipment, and other related equipment.

Not all Russian manufacturers are ready to offer the consumer a full range of elements for this production.

Factories for the production of LED lamps

In 1996, a truly seminal event occurred in the field of semiconductor lighting technology: Nichia created the first LED that produced pure white light. Since then, various companies around the world began to improve, and soon produce this lighting equipment.

This breakthrough did not bypass our country either. For more than 10 years, factories for the production of these lamps have been opened throughout the country. And already a few years after the opening of the first plant, since 2008, there is real competition.

Russian manufacturing plants

One of the leaders in the Russian market for the production of LEDs is located in St. Petersburg. Factory for the production of LED lamps "Optogan" was founded in 2004.

Its main products:

  • ONT-x454510x chips;
  • Colored and white;
  • Lamps are LED. In 2011, full-fledged RGBW fixtures were released.

OOO TD "Focus"(Moscow region) - this company has a large number of its own developments and registered patents. LEDs for fixtures are used high quality foreign production - Japanese and German. The factory for the production of LED lamps is engaged in the manufacture of street, industrial, as well as office options.

"Planar-Svetotekhnika".

The main areas of activity of this company from St. Petersburg:

  • Design, development and installation of LED systems;
  • Production of exclusive models;
  • Manufacture of control systems and power supply of lamps.

The main customers of the company are the owners of fountains, swimming pools, cottages, gardens and trading floors.

MGK Lighting Technologies(city of Ryazan). The company belongs to the international organization of the same name. Luminaires of this production are used in 50 areas, from office lighting to stadiums, and have a range of more than 1000 different luminaires.